Why do some capacitors have a dependency on capacitor size vs ESD?
There is good reason for a capacitor to be ESD sensitive. If you push enough charge into it, you will eventually exceed the dielectric strength and breakdown voltage, and the insulation will break down. So the ESD susceptibility is dependent on the capacitance and breakdown voltage. A high capacitance high breakdown voltage device will have low ESD susceptibility, but a low capacitance lov voltage capacitor could be easily damaged by ESD.
Thursday, October 08, 2009
Monday, March 09, 2009
If I was within 2 inches of a printed circuit board with no ESD protection would I discharge any voltage to the pcb causing any partial damage? The reason I ask is our design engineer tells us 2 inches is a safe distance, but according to an ESD Trainer on a course I have recently done damage can occur from as far as 12 inches away.
This is a tricky question and the answer depends on various factors, but I will try to answer simply. I will only consider the risks due to your body being possibly at high voltage because it is not grounded. These are usually the most important and damaging ESD risks in manual handling of PCBs, and are completely removed if your body is grounded via wrist strap or ESD footwear and flooring. So,it is most important for all personnel handling PCBs to be grounded at all times. There are other ESD risks which I will not go into, if the PCB itself is at high voltage.
There are two types of ESD risk in this situation. Firstly, there could be a direct ESD from your body to the PCB if you get sufficiently close so that a spark jumps from your body to the PCB. At normal body voltages this can only happen if you get within a few mm of the PCB, as it takes a few thousand volts to jump each mm of air gap. If you are not getting closer than 50 mm (2 inches) then this is unlikely to happen.
The second risk happens because if your body is at high voltage it is surrounded by an invisible electrostatic field. Any isolated (non-grounded) conductor, including PCB tracks or components, which come within this field have a voltage induced on them. If the conductor becomes grounded at this point, ESD will occur and could if great enough, be quite damaging. (There is also another damage mechanism which could happen which would not require the grounding of the PCB, but it is unusual and I won't go into it here.)
The voltage that is induced on the conductor increases as the conductor gets closer to the high voltage source. Above a certain level, it gets to a point where any ESD arising could be damaging to the PCB. However it is very difficult to predict at what level the damage threshold would be passed. This would depend on the voltage on your body and other factors, as well as the closeness of your body to the PCB and the sensitivity of the components you handle.
So, we could say that the "safe distance" is a matter of guesswork and also influenced by your level of concern over possible damage and tolerance of the risk of ESD damage. If your component ESD susceptibility is low and you aren't too worried by the consequences of a possible ESD, you might judge that a closer distance is safe. If the component susceptibility is high and you have an expensive high reliability product you might judge that a greater separation is necessary for safety. In either case it is just based on guesswork unless backed by a considerable research program involving subjecting your PCBs to field induced ESD.
So, you could consider that both your Engineer or your ESD course Trainer could be right, we just don't know. The Trainer is being more careful and risk averse than the Engineer. But neither of them know for sure, and I can't advise you either without a considerable research program involving subjecting your PCBs to field induced ESD.
One thing I can say is that the risk is easily removed completely if you ground your body through a wrist strap or ESD footwear and flooring. So why not just ground yourself and remove the concern?
This is a tricky question and the answer depends on various factors, but I will try to answer simply. I will only consider the risks due to your body being possibly at high voltage because it is not grounded. These are usually the most important and damaging ESD risks in manual handling of PCBs, and are completely removed if your body is grounded via wrist strap or ESD footwear and flooring. So,it is most important for all personnel handling PCBs to be grounded at all times. There are other ESD risks which I will not go into, if the PCB itself is at high voltage.
There are two types of ESD risk in this situation. Firstly, there could be a direct ESD from your body to the PCB if you get sufficiently close so that a spark jumps from your body to the PCB. At normal body voltages this can only happen if you get within a few mm of the PCB, as it takes a few thousand volts to jump each mm of air gap. If you are not getting closer than 50 mm (2 inches) then this is unlikely to happen.
The second risk happens because if your body is at high voltage it is surrounded by an invisible electrostatic field. Any isolated (non-grounded) conductor, including PCB tracks or components, which come within this field have a voltage induced on them. If the conductor becomes grounded at this point, ESD will occur and could if great enough, be quite damaging. (There is also another damage mechanism which could happen which would not require the grounding of the PCB, but it is unusual and I won't go into it here.)
The voltage that is induced on the conductor increases as the conductor gets closer to the high voltage source. Above a certain level, it gets to a point where any ESD arising could be damaging to the PCB. However it is very difficult to predict at what level the damage threshold would be passed. This would depend on the voltage on your body and other factors, as well as the closeness of your body to the PCB and the sensitivity of the components you handle.
So, we could say that the "safe distance" is a matter of guesswork and also influenced by your level of concern over possible damage and tolerance of the risk of ESD damage. If your component ESD susceptibility is low and you aren't too worried by the consequences of a possible ESD, you might judge that a closer distance is safe. If the component susceptibility is high and you have an expensive high reliability product you might judge that a greater separation is necessary for safety. In either case it is just based on guesswork unless backed by a considerable research program involving subjecting your PCBs to field induced ESD.
So, you could consider that both your Engineer or your ESD course Trainer could be right, we just don't know. The Trainer is being more careful and risk averse than the Engineer. But neither of them know for sure, and I can't advise you either without a considerable research program involving subjecting your PCBs to field induced ESD.
One thing I can say is that the risk is easily removed completely if you ground your body through a wrist strap or ESD footwear and flooring. So why not just ground yourself and remove the concern?
Monday, January 19, 2009
General guidelines for high voltage area?
What is general guide lines for EPA area, where live AC and DC equipment is used?
If personnel are handling ESD sensitive devices, the general guidelines are the same as for any other ESD Protected Area. See my ESD Guide.
However where high voltages are present there may be a safety concern about earthing the body either through a wrist strap or through conductive footwear and flooring. In this case the risks must be evaluated and if necessary, the ESD precautions modified to reduce safety risks to an acceptable level.
Usually, wrist straps and footwear for ESD use have a minimum of 750k ohm resistance, which is designed to give some protction for up to 250Vac systems. For higher voltages higher resistance (pro rata) can be used if desired. If the risk of shock is unnacceptabe it may be necessary to avoid grounding personnel and use other ESD protection methods. There is no general advice on this as far as I am aware.
If personnel are handling ESD sensitive devices, the general guidelines are the same as for any other ESD Protected Area. See my ESD Guide.
However where high voltages are present there may be a safety concern about earthing the body either through a wrist strap or through conductive footwear and flooring. In this case the risks must be evaluated and if necessary, the ESD precautions modified to reduce safety risks to an acceptable level.
Usually, wrist straps and footwear for ESD use have a minimum of 750k ohm resistance, which is designed to give some protction for up to 250Vac systems. For higher voltages higher resistance (pro rata) can be used if desired. If the risk of shock is unnacceptabe it may be necessary to avoid grounding personnel and use other ESD protection methods. There is no general advice on this as far as I am aware.
ESD damage to motherboard?
I have a computer motherboard and I plugged it in a week ago and plugged it back in 2 days ago and now I got power but no video, no keyboard/ mouse, or hard drive activity and I'm told it is do to static build up how do I get rid of it?
If you have already damaged a board through electrostatic discharge (ESD) the damage can be permanent. This is why it is important to prevent static building up on your body while you are hndling the components in the first place.
The usual method is to wear an ESD wrist strap. When replacing a board, disconnect the computer from the mains and connect your wrist strap cord to the computer chassis. Don't take the board out of its packaging until you are ready to plug it in, and don't place it on any ordinary surface. Whilst attached to the computer via the wrist band, take the board out of its packaging and plug it in. Do not touch any of the ESD sensitive parts of the computer unless you are "grounded" to it via the wrist strap.
If you have already damaged a board through electrostatic discharge (ESD) the damage can be permanent. This is why it is important to prevent static building up on your body while you are hndling the components in the first place.
The usual method is to wear an ESD wrist strap. When replacing a board, disconnect the computer from the mains and connect your wrist strap cord to the computer chassis. Don't take the board out of its packaging until you are ready to plug it in, and don't place it on any ordinary surface. Whilst attached to the computer via the wrist band, take the board out of its packaging and plug it in. Do not touch any of the ESD sensitive parts of the computer unless you are "grounded" to it via the wrist strap.
Wednesday, April 02, 2008
Is a foot strap adequate?
When my floor is dissipative do I need to utilize a foot strap and a wrist strap, or is a foot strap adequate?
If you are handling ESD sensitive electronic components within an ESD Protected Area , then you body needs to be grounded with a resistance to ground less than 35 M ohms. If seated, this must be achieved using a wrist strap because you may take your feet off the floor, and grounding contact would then be broken.
If handling ESD sensitive components while standing, grounding can be achieved through footwear and flooring if the floor and footwear resistance is low enough. To achieve this, you may need a floor which has resistance-to-ground less than 35 Mohm as well as footwear which is less than 35 M ohm. You should wear two foot straps - one on each foot. If the resistance from body to ground when grounded by footwear/flooring is not < 35 Mohm, it may be advisable to wear a wrist strap to achieve < 35 Mohm.
If you are handling ESD sensitive electronic components within an ESD Protected Area , then you body needs to be grounded with a resistance to ground less than 35 M ohms. If seated, this must be achieved using a wrist strap because you may take your feet off the floor, and grounding contact would then be broken.
If handling ESD sensitive components while standing, grounding can be achieved through footwear and flooring if the floor and footwear resistance is low enough. To achieve this, you may need a floor which has resistance-to-ground less than 35 Mohm as well as footwear which is less than 35 M ohm. You should wear two foot straps - one on each foot. If the resistance from body to ground when grounded by footwear/flooring is not < 35 Mohm, it may be advisable to wear a wrist strap to achieve < 35 Mohm.
ESD packaging
We are receiving Diodes, Resistors, etc. from our warehouse in non-ESD bags. I was taught that these should be in ESD packaging. Can you send me information on this?
Diodes are semiconductor devices and are normally packaged in ESD protective packaging. Some diodes are quite robust and others may be very ESD sensitive, and so the ESD risk depends on the type of diode.
Usually the main problem with putting resistors and other non-ESD sensitive components in non-ESD packaging is that the non-ESD packaging is then taken into an ESD Protected Area. The non-ESD packaging is an ESD generator and can become an ESD risk to any ESD sensitive components that are present. So, if packaging is required for any components taken into the EPA, it should normally be ESD packaging.
Diodes are semiconductor devices and are normally packaged in ESD protective packaging. Some diodes are quite robust and others may be very ESD sensitive, and so the ESD risk depends on the type of diode.
Usually the main problem with putting resistors and other non-ESD sensitive components in non-ESD packaging is that the non-ESD packaging is then taken into an ESD Protected Area. The non-ESD packaging is an ESD generator and can become an ESD risk to any ESD sensitive components that are present. So, if packaging is required for any components taken into the EPA, it should normally be ESD packaging.
Thursday, December 20, 2007
ESD susceptibility of PCB (PWB)
Does ESD effect components on PCBs (PWBs)? If so, what is the sensitivity of the PCB?
The first part is easy - yes, ESD sensitive components on a PWB can be damaged by ESD.
The second part is not easy. The answer can depend on the ESD sensitivity of the devices on the board, and the board design. The components on the board may be less susceptible or even more susceptible to ESD damage, and it is impossible to predict. Many experts say we should consider the ESD susceptibility of the board is the same as the most sensitive component on the board.
The first part is easy - yes, ESD sensitive components on a PWB can be damaged by ESD.
The second part is not easy. The answer can depend on the ESD sensitivity of the devices on the board, and the board design. The components on the board may be less susceptible or even more susceptible to ESD damage, and it is impossible to predict. Many experts say we should consider the ESD susceptibility of the board is the same as the most sensitive component on the board.
Friday, November 09, 2007
Is it necessary to wear ESD foot straps on both feet?
Is it necessary to wear ESD foot straps on both feet? Where is this defined in the standards?
Most standards do not explicitly tell you to wear foot straps on both feet. However in order to control the body voltage reliably and prevent ESD risk, the body must be continuously grounded and the resistance from the body to ground must not be greater than 35 Mohm.
If you wear only one footstrap, your body is not grounded when that strap loses contact with the floor and the body voltage can quickly rise to hundreds of volts, giving ESD risk. So, it is not good practice to wear only one footstrap.
Most standards do not explicitly tell you to wear foot straps on both feet. However in order to control the body voltage reliably and prevent ESD risk, the body must be continuously grounded and the resistance from the body to ground must not be greater than 35 Mohm.
If you wear only one footstrap, your body is not grounded when that strap loses contact with the floor and the body voltage can quickly rise to hundreds of volts, giving ESD risk. So, it is not good practice to wear only one footstrap.
Friday, October 26, 2007
Why is a high resistance of Megohms suitable for grounding static electricity?
Why is a high resistance of Megohms suitable for grounding static electricity?
Engineers are often surprised by the high levels of resistance that give an adequate ground in static electricity work. The reason is simple - static electricity charge generation is effectively a small current generator in the microamp or nanoamp range. We are usually happy to achieve limitation of voltages to a few volts. Simple consideration of Ohms law shows that for, say, 1 microA current generated (which is average level) a 1 M ohm resistance will only show 1V buildup. Increase that to 109 ohms and it might start to get more problematic, showing 1kV!
You can now start to easily see why with modern insulating materials static charge build-up is common - with a 1012ohm material (which are quite common) only 10nA charge generation rate would give 10kV. Modern polymers can be well over 1013 ohm.
Of course life is not so simple in reality but it gives a good first approximation. The second important parameter is charge storage (capacitance) which with resistance forms a characteristic RC charge decay time. If this gets above about a second or so, static voltages stay around long enough for use to notice them.
So for a static dissipative floor in an ESD Protected area, 109 ohms resistance or below is all that is needed to keep static voltages on chairs, trolleys and other items to a low level. Humans are more problematic as they move around and generate a higher current - someone found that 35 Mohms resistance from body to ground would keep body voltage below 100V in most cases with some margin of safety.
People start feeling shocks if their body voltage goes above about 3-4 kV. This can start to happen if the floor resistance goes much above about 1010 ohms. An average body capacitance might be of the order 100pF, so the time constant is around 1 sec. (People like me who have big feet have higher capacitance). Many modern laminates, glass, plastics, synthetic stone etc have resistance well over 1012 ohms. So the decay time can be hundreds of seconds, and voltage reach tens of kilovolts. Any high voltages generated sty on the body for several minutes under these conditions.
There's some more information on this in my on-line article on Why static charge builds up on people
Engineers are often surprised by the high levels of resistance that give an adequate ground in static electricity work. The reason is simple - static electricity charge generation is effectively a small current generator in the microamp or nanoamp range. We are usually happy to achieve limitation of voltages to a few volts. Simple consideration of Ohms law shows that for, say, 1 microA current generated (which is average level) a 1 M ohm resistance will only show 1V buildup. Increase that to 109 ohms and it might start to get more problematic, showing 1kV!
You can now start to easily see why with modern insulating materials static charge build-up is common - with a 1012ohm material (which are quite common) only 10nA charge generation rate would give 10kV. Modern polymers can be well over 1013 ohm.
Of course life is not so simple in reality but it gives a good first approximation. The second important parameter is charge storage (capacitance) which with resistance forms a characteristic RC charge decay time. If this gets above about a second or so, static voltages stay around long enough for use to notice them.
So for a static dissipative floor in an ESD Protected area, 109 ohms resistance or below is all that is needed to keep static voltages on chairs, trolleys and other items to a low level. Humans are more problematic as they move around and generate a higher current - someone found that 35 Mohms resistance from body to ground would keep body voltage below 100V in most cases with some margin of safety.
People start feeling shocks if their body voltage goes above about 3-4 kV. This can start to happen if the floor resistance goes much above about 1010 ohms. An average body capacitance might be of the order 100pF, so the time constant is around 1 sec. (People like me who have big feet have higher capacitance). Many modern laminates, glass, plastics, synthetic stone etc have resistance well over 1012 ohms. So the decay time can be hundreds of seconds, and voltage reach tens of kilovolts. Any high voltages generated sty on the body for several minutes under these conditions.
There's some more information on this in my on-line article on Why static charge builds up on people
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